Design Guides

Custom Machined Parts from Plastic Design Guide

These design basic guides are great references to explore various design and material options, as well as tips to select the ideal product for your application.

Issue link: https://toolbox.igus.com/i/1492180

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www.igus.com/info/subtractive-manufacturing CONTENTS Before we start ... Understanding the behavior of plastic parts Page 4 igus ® manufacturing standards ... Plastic-compatible tolerances for machined components Page 5 General tolerances and special tolerances (lengths) ... Plastic-compatible tolerances for machined components Page 6 Design tips: No. 1 Define special tolerances only if necessary Page 7 No. 2 Give the interior vertical corners a radius Page 7/8 No. 3 Limit cavity depth Page 8 No. 4 Make thin component walls thicker Page 8 No. 5 Avoid component features with large length-to-thickness ratios Page 9 No. 6 Define holes with "standard diameters" Page 9 No. 7 Limit thread length Page 10 No. 8 Minimize the number of clamping procedures Page 10 No. 9 Ensure that material removal is even Page 11 No. 10 Avoid any type of labeling Page 11 No. 11 Avoid surface finishing Page 12 No. 12 Just ask us. Page 12 Summary Keep it simple! Page 13 Select the right manufacturing process Page 13 Notes Page 14/15 Contact Page 16

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