On the Road Again: Thermoplastic Bearings & Linear Guides in the RV Industry
Bearings are on the move! Well, I suppose they always are… but today, we going to talk about a different kind of movement—along the highways and byways of the open road. In this blog post, I will be focusing on different applications that have been used within the motor coach and RV industries, but specifically ones that might also be found within an array of other industries, such as boat and yacht interiors, aircraft interiors, over-the-road semi-truck cabin interiors and a ton of automotive interiors, seats, windshield wipers, pedals and the list goes on.
There are a few unique benefits that only plastic sliding bearings offer, and if you are not very familiar with them, here are just a few of the main ones:
- Dry running, maintenance-free, and do not require wet lubricants like oil or grease.
- Lightweight and also well suited to run on lightweight shaft materials like anodized aluminum.
- Corrosion-resistant and do not rust or oxidize.
- Durable and work well in high-vibration environments.
- Dirt and dust-resistant and able to thrive in bad environments.
- Very quiet when compared to metallic/ball bearings.
All of these benefits make them ideal for applications within the RV/Coach/Bus conversion industries—and let’s not forget camping trailers as well.
Where are they used?
There are a ton of applications for furniture that utilize sliding plastic bearings. From press-fit plastic bearings that are used within the pivot-points atop of chairs and table hinges, to low-profile linear plain bearings and rail systems used for headrests, footrests and table-extension slides. Plastic telescopic slides can also be used for drawers, while curved rail systems can be used for cabinet doors that need to open on a radius. Press-fit bearings have also been used in door and hatch pivots.
What makes sliding plastic bearings so perfect for these applications? Mostly, it’s the fact that they are clean, grease-free, and won’t get on the passenger’s clothes. Also, due to the embedded solid lubricants, you can be sure that the coefficient of friction will not change over time, which means the parts will move the same in year ten as they did on day one. The low mass of these bearings also keeps the vehicle’s overall weight down, saving on fuel costs. Another benefit is that they are often offered with preloaded parts, like pre-loaded bushings and linear guides to keep vibrations down and prevent rattling. They also help retain a nice friction-force, which helps manual applications maintain a consistent drive force.
Awnings: Due to how they rotate, plastic plain bearings are often found within awnings, which are commonly found on the exteriors of RVs, coaches, and campers. The main benefit here is that plastic bearings work particularly well within exterior applications due to the lack of oil and grease. They are also vibration-dampening and quiet to help you keep it made in the shade.
Pocket Doors: Pocket doors are not only customary within these vehicles but also numerous, particularly within bus conversions and motor coaches. Belt-driven linear actuators designed with linear plain bearings are becoming more and more popular within these applications as a replacement for ball bearing actuators that utilize pneumatics. The primary benefit here is that they are considerably quieter—not only when they move, but also due to the fact that there is no noisy air compressor since they are driven by 24V DC motors. Additionally, there are low-cost DC motor drivers that are very easy-to-use, which can drive these systems as they open and close.
Media Slides: I almost lumped these in with furniture, but due to their growing popularity, I thought that it was only right to give them their own paragraph. Ever since flat-screen TV’s became so slim and lightweight, they have begun to appear more frequently within recreational vehicle interiors—and customers want them to move. Some of them slide out vertically from behind a cabinet via linear guides with lead screws, and some of them are even covered by artwork that slides out of the way when someone wants to watch the tube. All of these slides benefit from the clean and quiet performance of plastic linear guides, which are often converting rotary motion via lead screws and for the same reason. Since these rail systems often get quite long, the fact that these bearings can run on aluminum guide rail systems also contributes to keeping the weight down. However, TV’s are not the only media devices that are on the move these days—tablets and computer monitors are also appearing more often, especially within the driver’s cockpit. Not only is this a growing trend within the RV industry, but also within other “in-cabin” applications, like agricultural machines and other off-highway machinery. Again, linear guides and curved rails make these suitable for clean motion while moving around a radius.
Stairs: Plastic linear bearings can also be found on the main pivot-points atop steps that deploy down from the cockpit towards the street. Their ability to withstand dirt, dust, rain moisture, sleet, and snow and to oscillate easily due to the dry-lubricant combined with high static loads, makes them perfect for these applications.
These are not the only RV and trailer applications where you can find plastic linear bearings, but they are some of the most common. And, they all share the same main benefits:
- Dry-running and clean, which keeps these very expensive interiors, and their inhabitants oil-free.
- Super quiet and vibration dampening—contributes to the aesthetics of these expensive machines.
- Weather and corrosion-resistant.
- Lightweight and help reduce fuel consumption.
- Constant coefficients of friction without required maintenance to maintain consistency.
If you are interested in speaking with an expert about linear guides and bearings for your system or machine, please do not hesitate to contact Matt Mowry, drylin® Product Manager.